Troubleshooting and Maintaining Your Campbell Hausfeld Air Compressor

Troubleshooting and Maintaining Your Campbell Hausfeld Air Compressor

Campbell Hausfeld air compressors are a reliable and efficient choice for powering a range of pneumatic tools such as air guns, drills, grinders, and sandblasters. With over 70 tools compatible with their air compressors, these devices offer a cost-effective alternative to electric counterparts, making them a practical investment for both professionals and hobbyists.

Common Issues with Campbell Hausfeld Air Compressors

Even with robust construction, Campbell Hausfeld air compressors can face issues. Understanding and addressing these problems can help ensure your compressor operates at peak performance and save you money on repairs in the long run.

Why Isn’t My Campbell Hausfeld Air Compressor Turning On?

If your Campbell Hausfeld air compressor is not turning on, the problem could be as simple as a thermal overload protector or more complex, like an extension cord issue or a faulty pressure switch.

1. Thermal Overload: If the thermal overload has been activated, the motor will need to cool down before it will turn on. unplug any extension cords and plug the air compressor directly into an electrical outlet. If the compressor still doesn’t turn on, it might be the issue with the extension cords or the gauge. Use a different extension cord.

2. Pressure Switch: If the compressor is still not turning on, contact a service center and ask for the pressure switch to be replaced.

Thermal Overload Protectors Tripping Repeatedly

Repeating trips of the thermal overload protectors can be caused by several factors, such as using an extension cord that is not of the correct gauge for your particular model of air compressor or placing the compressor in a poorly ventilated area.

Solution: Ensure you are using the correct gauge extension cord and ensure that the compressor is placed in a well-ventilated area. If the problem persists, have the compressor inspected and serviced by a professional.

Low Discharge Pressure

Low discharge pressure can be a significant issue, as it can affect the performance of your pneumatic tools. Possible causes include air leaks, faulty gaskets, or worn inlet valves.

1. Air Leaks: Mix liquid soap with water and apply the solution to all fixings and connections. If bubbles appear, there is an air leak. Tighten the fixings or connections, and replace them if necessary.

2. Faulty Gaskets: Inspect gaskets and replace any defective or worn ones.

3. Worn Inlet Valves: Remove the header on top of the air compressor and inspect the inlet valves. Replace broken intake valves. Replace the head gasket with a new gasket and reattach the head.

Excessive Noise

Excessive noise can indicate various issues, from loose pulley clamps to worn-out components. Here are some steps to address the problem.

1. Adjust Pulley Clamps: Tighten the pulley clamp bolts using a screwdriver. Pulley clamps are located at the top of the compressor.

2. Inspect and Replace Pistons: Remove the piston assemblies and check for wear. Replace the piston pins if necessary.

3. Replace Gaskets: Remove the compressor head and the valve plate on top. Install a new valve plate and head gasket. If the head is removed, ensure you fit a new gasket.

Advice

When performing maintenance on your Campbell Hausfeld air compressor, make sure to follow these general guidelines. Regular maintenance can extend the life of your compressor and ensure it runs efficiently. For more complex issues, always seek the help of a professional service technician.

Warnings

Before performing any maintenance or repair on your air compressor, ensure that the air tank is completely depressurized. There is always a risk of injury from sudden release of air pressure. Do not remove the valve switch or pressure tap while there is pressure in the air tank.